There are many ways to classify diamond grinding wheels. Their shape, bond, grit size, and concentrations determine their classifications. These different types are wheels are used in many different abrasive and grinding machining operations. So, the usage of diamond grinding wheels are for grinding machines. Using the proper grinding wheel is important in any grinding or machining process.
The diamond wheels are widely used in grinding wheels today. The resin, metal, vitrified, and electro-plated wheels are the different types of diamond wheels. The resin wheels are the most common of these wheels. Resin wheels are used in many tool room and production applications. The metal and vitrified types of wheels are newer bond types and they are used in more specific applications. It is quite expensive to buy these kinds of wheels because they are quite rare. They are custom made-to-order types of wheels. Electro-plated wheels are usually found in cut-off wheels and low demanding abrasive grinding. A good example is that for plastics.
Since each of these wheels are used of specific applications, it is important to know these types of grinding wheel and their applications. The effectiveness of the grinding wheels can only be achieved if you use the proper type of grinding wheels; otherwise, this will not be achieved. So, before starting your grinding operations, you should first determine the type of materials you are working on and the type of grinding wheel that you should use.
There are many processes and materials where you use diamond grinding wheels. You only use diamond wheels strictly on carbides and a CBN grinding wheel is used on steel.
The synthetic diamond, the cubic boron nitride (CBN) and the alumina-zirconia are another classification of diamond grinding wheels. The synthetic diamond is the hardest of the three and the softest is the alumina-zirconia. The factors given below should be considered when selecting the type of wheel to use.
First is the you should determine the hardness of the item that you will grind. CBN should be used for iron or steel. A synthetic diamond wheel is ideal for non-ferrous materials where you need to remove a large amount of metal. Use the alumina-zirconia wheel to grind soft metals.
After deciding on the appropriate wheel to use, the next thing is to look at the nomenclature plate on the grinding machine. If you check the speed rating in meters per second, then you can determine if the speed is not something that will make the grit disintegrate or separate during operation.
The last steps include determining whether you will do wet or dry grinding, and selecting the coarseness of the wheel. To get the best results, you need to determine the right grinding wheels for these conditions.
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